Tunnel Excavation Materials

Hundreds of millions of tons of earth and rock are excavated for tunnels each year — transforming waste materials into construction aggregates right on the construction site.

Problem / Context

ProtectGD is interested because of the enormous volume of tunnel excavation from metro, road tunnel, and underground infrastructure projects — which must be transported away for burial at very high costs.

Market size

Market size

  • Ho Chi Minh City & Hanoi (metro): 5,000 – 9,000 tons/day (~2.5 million tons/year, estimated) — Ben Thanh–Suoi Tien Metro, Nho Son–Hanoi Station Metro
  • Vietnam: 15,000 – 25,000 tons/day (~7 million tons/year, estimated) — a sharp increase due to metro and road tunnel planning.
  • Globally: ~1,100,000 tons/day (~400 million tons/year, estimated) — Australia, Singapore, UAE, Saudi Arabia, China

Technical

Technical specifications

  • Multiple sources: tunnel muck, TBM spoil, excavated soil, and slurry shield filter cake from metro projects, road tunnels, and underground infrastructure.
  • Rich in inorganic minerals (clay, crushed stone, bentonite mud) but contains many fine particles — difficult to use with traditional Portland cement.
  • ProtectGD’s semi-dry geopolymer technology takes advantage of this fine particle component.

ProtectGD Solution

Tunnel excavation rock and soil are often viewed as costs (transportation, disposal) rather than resources. ProtectGD transforms tunnel muck and TBM spoil—including the difficult-to-handle fine-grained particles—into aggregates, backfill materials, and prefabricated components right at the construction site, helping investors reduce transportation and disposal costs.

BRING VALUE

Economy

Reducing transportation and backfilling costs for excavated soil—one of the biggest expenses in underground infrastructure projects—and utilizing materials on-site helps shorten timelines.

Reducing pressure on landfills and urban land, decreasing carbon emissions from long-distance transportation, and closing the material recycling cycle right at the project site.

Environment

PROTECTGD VIETNAM JOINT STOCK COMPANY

Our mission is to build the next generation of sustainable building materials industry platforms — where business models create economic value while restoring the environment, contributing to achieving the Net Zero goals committed at COP26.